This machine is primarily used for the recycling and reuse of waste materials such as polyurethane foam, rubber, PE, EVA, and EPE, with a particular focus on processing industrial waste to reduce environmental pollution. It initially shreds the aforementioned materials using a high-power shredder, then further refines them into uniform particles via an efficient crusher to ensure consistent material size. Subsequently, the processed materials are mixed with eco-friendly binders and subjected to stable pressure from a hydraulic system, complemented by a precisely controlled steam-curing process. This ensures thorough material reaction under high temperature and pressure, forming cylindrical recycled foam blocks through cylindrical molds, a structure optimized for subsequent processing.
The drying phase employs natural ventilation to evaporate moisture. Following this, a Round Cylinder Peeling Machine equipped with high-precision knife skiving the cylindrical foam into continuous thin sheets with adjustable thickness. Finally, a laminating machine bonds the sheets with PE film or fabric through heat pressing to produce diverse end products such as carpet underlays, shoe materials, and packaging materials, catering to various industry needs.
This series of cylindrical steam-pressure binder-forming recycled foam machines includes single-line, dual-line, triple-line, quadruple-line, quintuple-line, sextuple-line, and septuple-line continuous production lines, designed for high efficiency. Capable of handling large material volumes, it meets the demands of high-output foam production. The cylindrical steam-pressure binder-forming technology, combined with an advanced PLC control system, ensures uniform internal density, smooth surfaces, excellent resilience, and superior quality that complies with international industry standards, with an overall density deviation of ≤5-8%. Its applications span furniture, automotive interiors, and sports equipment.
The modular design of the equipment enables multi-line parallel operations, coordinated by a central PLC control system, significantly enhancing production efficiency and reducing unit costs. Each production line operates independently yet remains synchronized, ensure smooth workflow and minimize downtime, thereby maximizing equipment utilization. Operators can easily adjust parameters via a buttons/HMI touchscreen interface to accommodate varying product specifications and demand changes, making it a flexible solution for both small-batch customization and large-scale production. This enhances factory adaptability and flexible manufacturing capabilities.
